Woven Vibrating Screen Differs in Material and Woven Type

Woven Vibrating Screen Differs in Material and Woven Type​​​

Woven vibrating screen mesh is also called quarry screen mesh, crusher screen mesh. It is made of spring steel wire (high carbon steel wire, medium carbon steel wire, manganese steel wire) and stainless steel wire.

It has different weaving types and edge preparations. The main weaving types are flat top and crimped. Crimped type can be divided into single wire crimped and double wire crimped.

The high quality raw materials makes woven vibrating screen mesh have many features, such as high tensile, wear, temperature and weather resistance and so on.

With so many features, the woven vibrating screen mesh is used on vibrating machines in screening and sizing all kinds of sand, gravel, coal, stone, rock and other materials in mining, quarry, aggregate production industries.

Specifications

• Specification

• Material: High tensile spring steel, manganese steel and stainless steel.
• Wire diameter: 0.71mm - 12.5mm.
• Opening size: 1mm - 100mm.
• Weaving type: Double crimped, intermediate crimped, flat top crimped, lock crimped.
• Mesh type: Square, rectangular slot, long slot.
• Surface treatment: Black or red color painted.
• Edge preparation: Plain, bent, reinforced shroud, welded shroud, bolt shroud.
• Hook type: C or U hook for 30° - 180°.
•  

• Chemical sheet of the main material
  Steel Grade		Chemical Composition (%)
  China (GB - YG)	USA (AISI)	C	Mn	Si	S	P	Cr	Cu	Ni
  # 45	1045	0.42 - 0.50	0.50 - 0.80	0.17 - 0.37	≤ 0.035	≤ 0.035	≤ 0.25	≤ 0.25	≤ 0.30
  # 50	1050	0.47 - 0.55	0.50 - 0.80	0.17 - 0.37	≤ 0.035	≤ 0.035	≤ 0.25	≤ 0.25	≤ 0.30
  # 55	1055	0.52 - 0.60	0.50 - 0.80	0.17 - 0.37	≤ 0.035	≤ 0.035	≤ 0.25	≤ 0.25	≤ 0.30
  # 60	1060	0.57 - 0.65	0.50 - 0.80	0.17 - 0.37	≤ 0.035	≤ 0.035	≤ 0.25	≤ 0.25	≤ 0.30
  # 70	1070	0.67 - 0.75	0.50 - 0.80	0.17 - 0.37	≤ 0.035	≤ 0.035	≤ 0.25	≤ 0.25	≤ 0.30
  65 Mn	1566	0.62 - 0.70	0.50 - 0.80	0.17 - 0.37	≤ 0.035	≤ 0.035	≤ 0.25	≤ 0.25	≤ 0.30

Application:
Mainly used as screen mesh, it is widely used in many industries, such as mining screen, quarrying screen, the screen deck, screen wire for stone crusher, Classifying Trommel; Vibrating screen; Road construction equipment; The Asphaltum mix round equipment and the mine vibrating screens, chemical industry, pharmacy, machinery, protection, construction.

Material:
High tensile screen cloth is commonly used in heavy duty applications for scalping and sizing of rocks,aggregates,limestone,etc.
They are weaved in sizes to suite most vibrating screens and available in:
* High Tensile Steel---Abrasion resistance
* Stainless Steel---Corrosion resistance
* Monel,Brass,etc---General applications

Lock vibrating screen Mesh Application:
Crimped wire mesh is used as fence or filters in a lot of industries; Heavy Duty Crimped wire mesh are also named Quarry Mesh, it is mostly used as screen in mining, coal factory.

• Woven vibrating screen mesh. it is the most popular and widely used type of vibrating screen mesh. It contains high tensile spring steel vibrating screen mesh, manganese steel vibrating screen mesh and stainless steel vibrating screen mesh.
  Woven vibrating screen mesh has different weaving method and various edge types.
   
• Perforated vibrating screen mesh. It is made of high tensile strength metal sheet and then punched to the round hole, square hole and hexagonal hole.
  • Square hole is the most frequency used type of the three. It offers the maximum open area for the screen.
  • Round hole supplies the minimum open area. It can be used in the places where the sizing is strictly requirements.
  • Hexagonal hole is the compromise of the round hole and square hole. It can be used in the places where the size is important but not strict.
• Polyurethane vibrating screen mesh. It is a special structure, which contains metal steel wire inside and polyurethane surface outside. The polyurethane has great wear resistance performance, it can supply the extra wear life for the screen and save the replacement time and improve the screening efficiency.
• Piano wire screen. Piano wire screen is a simple structure, which is formed by longitudinal wires, which are fixed into a metal or plastic sliding bar to keep wires in place and maintain the opening size. There is no other cross wire on the screen, so it supplies more open areas for the screen. It is widely used for screening the wet, sticky and other materials. The wire diameter and spacing between the air can be customed.
• Self cleaning screen mesh. Self cleaning screen mesh has three types: W mesh, D mesh and H mesh. They all have the ability of self cleaning. It can offer effective solutions to difficult sizing and reduce the blinding and plugging.
• Trommel screen mesh. Trommel screen mesh is the variation of the vibrating screen mesh. It is particularly effective on lighter, wetter materials, like mulch, topsoil and compost for more safety and high efficiency.

Performance standard:

ISO 14315 Industrial wire screens - Technical requirements and testing
ISO 4783/3 Industrial wire screens and woven wire cloth - Guide to the choice of aperture size and wire diameter combinations - Part 3: Preferred combinations for pre-crimped or pressure-welded wire screens

woven wire cloth

vibrating screen mesh

vibrating screen mesh-002