Custom Wear-Resistant Polyurethane Mining Vibrating PU Screen Mesh for Aggregate Quarry
We supply a full range of mining screen mesh and screen panels for aggregate production, quarry screening, sand washing, mineral processing and coal screening applications. Our main products include polyurethane screen mesh, steel wire screen mesh and rubber screen mesh.
Polyurethane screen mesh is ideal for wet screening, dewatering, desliming and fine classification. Steel wire screen mesh provides high open area, high screening efficiency and economical performance for stone and mineral classification. Rubber screen mesh offers excellent impact resistance, low noise and long wear life for heavy-duty screening conditions.
All screen mesh products can be customized according to vibrating screen model, aperture size, material, panel size, installation method and working material.
Polyurethane Screen Mesh / PU Screen Panel
Excellent wear resistance for abrasive materials
Good elasticity reduces clogging and pegging
Corrosion resistant for wet screening
Low operating noise
Modular design for easy replacement
Accurate aperture for fine classification
Custom aperture, thickness and fixing type
Tensioned polyurethane screen mesh (metallic hooks)
Tensioned polyurethane screen mesh (metallic hooks) is a kind that widely used at present. External force from two side hooks was attached to the beam to form a better elastic screen surface. It has a special designed fastening hooks which can clamp screens into the separator. with the lightweight it is easy to install in screening situations where material specifications are frequently changed.
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Material
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Polyurethane (PU), PU + Steel Frame, Elastic Composite
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High-carbon steel,65Mn Mn steel,High manganese steel,Wear-resistant steel,Alloy steel
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Natural rubber, Wear-resistant rubber, Composite rubber, Rubber + Steel Frame
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Product Type
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PU screen panel, Modular screen panel, High-frequency fine mesh, Flip-flop screen mesh
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Woven mesh, Welded mesh, Rod bar screen, Crimped mesh, Heavy-duty steel screen
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Rubber screen mesh, Rubber screen plate, Modular rubber panel
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Opening Shape
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Square / Round / Oblong / Slot / Trapezoidal hole
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Square / Rectangular / Diamond / Strip slot
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Square / Round / Oblong / Slot opening
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Aperture
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0.1–100 mm(customizable)
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1–150 mm
Welded mesh:5–100 mm
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5–150 mm
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Special Dimension
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Screen slot width:0.1–5 mm
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Bar spacing:20–200 mm
Wire dia:1–12 mm
Bar dia/thickness:20–100 mm
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Thickness
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3–60 mm
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Width:500–2500 mm
Length:1000–6000 mm(customizable)
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10–60 mm
Width:300–2000 mm
Length:500–4000 mm(customizable)
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Hardness
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Shore A 60–95
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Shore A 45–85
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Standard Module Size
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300×300 / 305×305 / 610×305 mm(customizable)
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Edge / Surface Treatment
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Edge:Hooked/Wrapped/Folded/Reinforced/Plain
Surface:Raw/Paint/Galvanized/Anti-rust
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Mounting Method
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Modular / Tension / Bolt / Strip pressing / Snap-fit / Pin fixing
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Tension / Strip pressing / Bolt / Welded / Groove clamping
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Bolt fixing / Strip pressing / Tension / Modular installation
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Applicable Raw Materials
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Manufactured sand, Quartz sand, Tailings, Coal slime, Mineral powder, Iron ore fines, Wet sand
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Limestone, Granite, Basalt, Pebble, Ore, Coal, Construction aggregate
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Limestone, Granite, Basalt, Pebble, Coal, Ore, Large-size stone
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Application Working Condition
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Dewatering, Desliming, Medium removal, Fine grading, Anti-blinding screening, Wet material screening
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Coarse / Medium / Grading / Pre / Heavy-load screening
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High-impact screening, Wear-resistant screening, Wet feed screening, Coarse & medium gradation screening
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Key Features & Benefits
√ Unmatched Durability & Load Capacity
Steel-Reinforced Structure: Integrated steel wire skeleton and high-grade PU elastomers ensure high tensile strength and resistance to deformation, supporting heavy loads and harsh operating conditions.
Extended Service Life: Lasts 8-10x longer than metal screens and 3x longer than stainless steel alternatives, reducing replacement frequency and downtime.
√ Anti-Clogging & Self-Cleaning Design
140° Tapered Apertures: Unique hole geometry prevents material buildup, ideal for sticky or damp substances like coal, wet ores, and sludge.
Dynamic Self-Cleaning: Secondary harmonic vibrations during operation dislodge trapped particles, maintaining 95%+ screening efficiency.
√ Noise Reduction & Safety Compliance
Reduces operational noise by 5-20 dB compared to metal screens, ensuring compliance with workplace safety regulations.
Flame-retardant, non-toxic, and resistant to oils, chemicals, and extreme temperatures (-40°C to +80°C).
√ Easy Installation & Low Maintenance
Embedded Bolt-Free Design: Utilizes hook-type or tension-clamped mounting systems (e.g., 90° side clamps) for quick installation and minimal maintenance effort.
Lightweight (density: 1.32 kg/m³) reduces strain on vibrating equipment, lowering energy consumption by up to 30%.
√ Customizable Solutions
Aperture Sizes: Ranging from 0.1mm to 170mm, with options for square, round, or rectangular holes.
Compatible with all vibrating screen models, including flip-flow and linear motion systems.
Applications
Coal & Mining: Efficient dewatering, desliming, and grading of coal, iron ore, copper, and limestone.
Aggregates & Quarries: Precision screening of sand, gravel, and crushed stone.
Recycling: Separation of construction debris, industrial waste, and electronic scrap.
Power Plants: Coal classification and ash handling.
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